#Research & Development
Crop shredder rollers
General reflection on its use
Crop Destroyer Rollers: Technical Guidance and Benefits
Crop destroyer rollers are key tools in cover crop management, offering efficient solutions for crop destruction without high energy consumption. This type of machinery has evolved significantly, adapting to new agronomic and environmental requirements and providing benefits in both weed reduction and soil preparation.
Main functions and features
Weedkillers act on cover crops by three main mechanisms: laceration, fragmentation and light soil work. Laceration accelerates the decomposition of plant material, while fragmentation creates a layer of mulch on the surface, which helps control weed growth by reducing light exposure. In some models, a limited shallow tillage capability is included, allowing shallow-rooted plants to be uprooted and creating conditions for false seeding.
Agronomic advantages
The use of shredder rollers is particularly advantageous in dense vegetation conditions. They allow effective destruction of cover crops without compromising soil structure, which makes them ideal for use in conservation agriculture systems. In addition, by crushing vegetation in the direction of travel, they facilitate the subsequent or simultaneous passage of seeders, which optimises farming operations.
Another important advantage is that these machines have a low energy requirement compared to other destruction methods, such as shredders. This results in reduced operating costs and wear and tear on equipment.
Technical Considerations
When choosing a shredder roller, it is crucial to consider several factors, such as the type of cover crop to be handled, soil characteristics and climatic conditions. Larger diameter and heavier rollers tend to be more effective on tall vegetation and hollow stems, while rollers with more aggressive blades are recommended for more resistant species such as grasses.
It is also important to assess whether the equipment will be used in combination with other tools, such as seed drills or tillage discs. Some models allow mounting on both the front and rear of the tractor, which facilitates integration into more complex working systems.
Types of rollers
They can be classified into two large families according to their mechanism of action:
1. crushing rollers: robust equipment, designed primarily for crushing upright crops with hollow stems. They are ideal for species such as legumes and some types of sunflower, but less effective on grasses.
2. Shredder Rollers: Lighter designs with aggressive blades, offering greater versatility. They are suitable for a wide variety of species, including grasses, and in some cases, can even perform light soil work.
Maintenance and Durability
When purchasing a shredder roller, it is important to consider aspects such as the condition of the blades and bearings, especially in stony terrain. The durability of this equipment is high, although it is advisable to carry out periodic checks to avoid premature wear.
Economic factors
The cost of shredder rollers varies according to the design and technical characteristics. Models that include additional features, such as self-animating systems or easily replaceable blades, tend to be more expensive. However, their low energy consumption and reduced working times compensate for this investment in the long run.
In terms of operational efficiency, these rollers can cover working areas of between 2 and 10 hectares per hour, depending on the type of roller and working width. In addition, shredder rollers, although more expensive, offer a greater capacity to adapt to different types of vegetation and soil conditions.